Polishing Home Appliance Moulds – The Key to Boosting Production Efficiency

Polishing home appliance moulds is a crucial step in the surface finishing process for mould manufacturers in the home appliance industry. Some end-users, such as appliance manufacturers, may also need to polish moulds when surface irregularities appear to ensure the quality of their final products remains unaffected. Dive into the article below to explore valuable market insights and recommended polishing solutions for your moulds.

1. The Market Landscape for Home Appliances in Vietnam

The increasing demand for home appliances such as refrigerators, air conditioners, and washing machines has raised quality expectations for plastic moulds used in production. This growing demand also drives the development of the mould-making and polishing industries.

Since the COVID-19 pandemic, the home appliance market has undergone significant changes. According to a report from the General Statistics Office, in 2023, the average Vietnamese household spent approximately 8.4 million VND on home appliances. With a population nearing 100 million and rising consumer demand, Vietnam has become a prime destination for electronic and smart home appliance brands.

Market research firm Statista predicts that Vietnam's home appliance market could generate revenue of $8.2 billion USD (approximately 200 trillion VND) in 2023, with an annual growth rate (CAGR 2023-2028) of 5.15%.

Notably, in the first half of this year, data from the General Department of Customs revealed that Vietnam's plastic product exports reached approximately $1.43 billion USD, a 20% increase compared to the same period last year. Vietnamese plastic products are exported to over 35 markets worldwide.

These reports indicate that the mould manufacturing and home appliance sectors—particularly in refrigeration equipment like air conditioners and refrigerators—are expected to experience robust growth to meet market demands. Polishing home appliance moulds plays a critical role in the mould machining process and ensures that plastic moulds consistently produce flawless home appliances. This essential step also presents broader opportunities for the mould polishing product market to thrive.

2. Applications of Home Appliance Moulds

Home appliances have become essential and familiar items in the daily lives of Vietnamese families. As demand for convenience grows, products like air conditioners, washing machines, and refrigerators are increasingly popular. However, the assembly of these appliances requires numerous plastic components to create a complete finished product.

In summary, home appliance moulds are used to manufacture items such as:

• Washing machine components

• Air conditioner parts

• Refrigerator parts

• Fan blades

3. Why Is Polishing Home Appliance Moulds Necessary?

Polishing home appliance moulds is not just a solution for improving product quality; it also helps manufacturers optimize costs and enhance production efficiency. This essential step enables businesses in the home appliance industry to remain competitive in a highly promising market.

3.1. Benefits of Polishing Home Appliance Moulds

• Improved Surface Quality and Aesthetics: Every mould requires polishing to ensure the quality of the final product. For home appliances, users often pay close attention to the appearance and finish of the product. Therefore, production moulds must deliver smooth and flawless surfaces to meet these expectations.

• Extended Mould Life and Cost Savings: Home appliance moulds are frequently subjected to high pressure and temperature during production, which can lead to cracks or wear over time. Regular polishing removes minor scratches before they develop into more severe damage, helping manufacturers extend mould life and reduce repair or replacement costs.

• Enhanced Production Efficiency: Polished moulds facilitate smoother plastic injection and easier product ejection. With reduced friction and fewer adhesion issues, production speeds increase significantly. This efficiency is crucial in the home appliance industry, where large volumes need to be produced rapidly to meet market demands.

3.2. When to Polish Plastic Molds

• After a long period of use: When the mold shows signs of wear and tear, reducing production efficiency.

• Defects appear on the product: Rough spots and scratches on the product are often signs that the mold needs to be polished.

• Regular maintenance: Manufacturers should periodically polish the mold, even when no problems are detected, to maintain the quality of the mold in the best condition.

4. Recommended Polishing Products for Mould Manufacturers

With a highly skilled technical team, AMS is committed to supporting customers with tailored solutions for polishing home appliance moulds. While the market offers a variety of options, AMS believes that true value is built on trust, quality, and long-term customer satisfaction.

Proudly, AMS distributes polishing products from Hyperion and Kemet, two globally recognized brands that meet the highest industry standards.

Below are recommended product lines and codes for mould manufacturers and end-users relying on moulds:

Kemet Diamond Compounds

• 1-KD-C2, 3-KD-C2, 6-KD-C2, 6-L-C2, 8-KD-C1, 14-KD-C1, 25-KD-C1

• Oil OS (Code: 301203)

Hyperion Diamond Compounds

• DMSY SJK-5-2-4 MOS 18

• DMSY SJK-5-2-4 MOS 5

• DMSY SJK-5-4-8 MOS 5

• DMSY SJK-5-20-30 MOS 5

• LUB K400 (Oil OS)

Industrial Diamond Powder

• SJK-5-0-2 (1 micron), Mesh 14,000, 100ct/bottle, Net 20/bottle

• SJK-5-3-5 (4 micron), Mesh 6,500, 100ct/bottle, Net 20/bottle

• SJK-5-4-8 (6 micron), Mesh 3,000, 100ct/bottle, Net 20/bottle

• SJK-5-20-30 (25 micron), Mesh 800, 100ct/bottle, Net 20/bottle

If you need further consultation or have any questions regarding the home appliance mould polishing process, don’t hesitate— contact AMS today!

5. Conclusion

Household mold polishing is an essential step to perfect the mold surface and ensure the quality of manufactured household appliances. AMS is always ready to accompany you in improving mold quality, helping you save time, optimize costs, achieve production efficiency and together contribute surplus values ​​to the Vietnamese economy.

AMS Company, Ltd.
243/9/10D To Hien Thanh, Ward 13, District 10
Hot line: 028.3868 3738/3903 - Fax: 028.3868 3797